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PPR Fiber Composite Pipe

PPR Fiber Composite Pipe

As a kind of three-layer composite Pipe, Fiber/ PP composite pipe is a real improver of normal PP-R pipe. The inside and outside layers of the pipe are made of pure polypropylene random copolymer resin, which ensures the pipe is sanitary and healthy when used for water supply. The high-performance fiber/ PP composite material of mid-layer greatly improves the characteristics of such pipes as used in the hot water system. This newly-typed pipe has higher strength, higher tenacity, higher rigidity, and lower linear expansion coefficient.

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SPECIFICATION CUSTOMIZED SERVICE

Features

Three high and one low makes the pipeline safer
This means it has higher strength, higher tenacity, higher rigidity, and lower linear expansion coefficient, which really fetches up the limitations of ordinary PP-R pipe specialized in the riser, transparent, and hot water pipe.
Non-deformation pipeline, more attractive appearance
High-performance composite pipes PP-R have a three-layer structure with PP-R material in the inner and outer layers and a reinforced composite material in the middle layer. The effect of the mid-layer was performed in the reinforced pipeline and reduced the effect of the coefficient of linear expansion. The linear expansion coefficient of the high-performance composite pipe only has 1/3 of ordinary PP-R, which is close to the aluminum-plastic composite pipe. There is no noticeable "thermal expansion and contraction" during installation and use, resulting in a flatter and more aesthetically pleasing appearance.
Resist high temperature, leak explosion-proof pipe
Given the right conditions, high-performance composite pipes can be used for long periods of time at pressures below 90℃, especially for hot water pipes.
Easy to install and construct
It can be connected with ordinary PP-R heat fusion welder and heat insertion fittings, with complete fittings, convenient and reliable structure.


Advantages
● Greatly reduced linear expansion coefficient,30% of that of  PPR, which is close to that of the stable composite pipes.
● Higher strength and stability of dimension.
● The pressure resistance is greatly improved, with 25% more pressure load than PPR under the same conditions of use.
● Improved resistance to impulse under low temperatures.
● Excellent resistance to high temperature. It can be used at 90℃ for the long term.
● Socket fusion connection with PP-R fittings, credible and convenient.
● Smooth and sanitary, being a good selection for a drinkable water system.

Applications
● Distribution of cool and hot water;
● Duct for drinkable water system;
● Pipes for kinds of high-temperature and low-temperature heating systems;
● Pipes for heating and cooling settings in solar energy systems;
● Connecting pipe for air conditioners;

Dimensions and Specifications

Pressure Grade

Specification( mm)

SDR11/S5/PN10

20×2 .0

25×2 .3

32×2 .9

40×3 .7

50×4 .6

63×5 .8

75×6 .8

90×8 .2

110×10 .0
SDR7.4/S3.2/PN16

20×2 .8

25×3 .5

32×4 .4

40×5 .5

50×6 .9

63×8 .6

75×10 .3

90×12 .3

110×15.1

SDR9/S4/PN12.5

20×2 .3

25×2 .8

32×3 .6

40×4 .5

50×5 .6

63×7. 1

75×8 .4

90×10 . 1

110×12 .3

SDR6/S2.5/PN20 

20×3 .4

25×4 .2

32×5 .4

40×6 .7

50×8 .3

63×10 .5

75×12 .5

90×15 .0

110×18 .3


Joining By Heat Fusion

Joining by heat fusion is suitable for the connections of thermoplastic polyolefin pipe systems. Heat fusion connection belongs to a physical process: when pipe and fitting are heated for a certain period, whose molecular chains are melted against original arrangements, they can be connected firmly under stable pressure. Then the joint pressure in the fusion zone makes the melting molecular chains cool with materials and connect again to become a new unity. Therefore, temperature, heating time, and joint pressure are three important factors in heat fusion connection. According to DVS2207/2208, heat fusion connection includes socket-fusion,electro-fusion, and butt-fusion connections, The first two are adopted for small-bore water pipe systems, It is recommended that Weixing PP-Rpipeline adopts socket-fusion connection. When the pipe diameter is less than 63mm, they are connected by a hand-held welding machine. When the pipe diameter is over 63mm, it is recommended that a welding machine with large power should be adopted.

Heat Fusion Procedures:
● The pipe must be cut perpendicularly to its axis by the special cutter.
● To prevent compromising the quality of the connection, clean the connection areas of the pipes and fittings, avoiding sand, dust, etc.
● Make sure the corresponding heating head to the dimension of the pipe is welded. Connect the welding machine and put it on the power supply. Wait until the temperature of the heating head reaches the optimal one (260±10℃) which can be indicated by a flashing green lamp.
● Use a pencil to mark the depth of fusion on the pipe. (see the table attached);
● Insert the pipe and fitting into the welding machine at the same time. Heat according to the specified time.
● After the heating time, pull out the pipe and the fitting and immediately join them together. Minor modifications can be done during connection but the twist angle should not exceed 5°.
● When the connection is over, hold the pipe and the fitting tightly and keep enough cooling time.

Heating And Cooling Time Cycle
Diameter Depth Heating Time Welding Time Cooling Time
mm mm Sec. Sec. Min.
20 14 .0 5 4 2
25 15 .0 7 6 2
32 16 .5 8 6 4
40 18 .0 12 6 4
50 20 .0 18 6 4
63 24 .0 24 8 6
75 26 .0 30 8 8
90 29 .0 40 8 8
110 32 .5 50 10 8

When the outdoor temperature is below 5℃, the heating time will be increased by more or less 50%.


Pipe Fittings
Since the fittings and accessories are the same as for the PP-R piping system, a special panel is required to strip the pipe ends before fusion welding.

1. OEM & ODM

PIPES FITTINGS
Change “ZHSU” Into Your Registered Brand Put Your Logo On PPR Pipe Fitting


2. NEW PRODUCT DEVELOPMENT
ZHSU prefer to make new mould for new product if it was popular used on your market

Short Body Dark Valve (Old ) Long Body Dark Valve (New)


3. 24/7 ONLINE SERVICE


4. INSPECTION REPORT BY ZHSU CNAS LAB.


5. MATERIAL BRAND VARIETY

Korea Raw Material Borealis Raw Material China Brand Raw Material


6. CUSTOMIZED PRODUCT COLOR

Green PPR pipe and fitting Green PPR pipe and fitting
White PPR pipe and fitting Yellow PPR pipe & fitting


Double layer color PPR pipe


7. OEM PACKING DESIGN

Blank Box ZHSU Brand Box OEM Customer Logo


8. PROFESSIONAL SHIPMENT

About Us
Shanghai Zhongsu Pipe Co., Ltd.

Shanghai Zhongsu Pipe Co.,Ltd established in 2004 with 1.01 billion registration capital, situated in Jinshan district of shanghai china, occupied 70000 square meters. ZHSU specialized in producing PPR pipe, antibacterial PPR pipe, anti UV PPR pipe, PP-RCT pipe, PE-RT pipe, HDPE pipe and fittings with various materials, adopted high technology production line to improve productivity and provide customer with fast delivery time. OEM PPR Fiber Composite Pipe Manufacturers and Wholesale PPR Fiber Composite Pipe Factory in China. In order to cooperate with national rural drinking water safety project, ZHSU adopted large diameter facility for PE production, our biggest PE pipe diameter reached DN1200mm at present, ZHSU has become one of the manufacturers in china who can produce such large diameter PE pipe.

We adopted German brand Battenfeld-cincinnati production lines for plastic pipes to organize production in strictly accordance with international standards, the procedure from raw material purchasing to finished product delivery is fully under monitoring, passed ISO9001, ISO14001 and OHSAS18001 certification because of perfect management. Wholesale PPR Fiber Composite Pipe. Besides we were nominated as ”Shanghai famous brand products, Shanghai high-tech enterprises and Shanghai famous trademarks”.

Certificate Of Honor
  • ISO14001
  • ISO9001
  • ISO45001
  • CNAS Accredited Laboratory Certificate
  • CE-Certificate
  • 2022CEC Certificate - Water Supply Pipe
  • 2022CEC Certificate - Gas Pipe
  • 2021 Measurement Management System Certificate
  • TSG Special Equipment Production Licence New Certificate
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Product Knowledge

PPR Fiber Composite Pipe has good thermal stability and dimensional stability

The demand for high-performance piping systems has increased significantly. Among various types of plastic pipes, PPR (Polypropylene Random Copolymer) fiber composite pipe has emerged as a leading choice due to its excellent thermal stability and dimensional stability. As a professional manufacturer with over 20 years of experience in the field, Shanghai Zhongsu Pipe Co., Ltd has been at the forefront of producing high-quality PPR fiber composite pipes that meet international standards and address the evolving needs of global markets.

Established in 2004, Shanghai Zhongsu Pipe Co., Ltd is located in the Jinshan District of Shanghai, China. With a registered capital of RMB 1.01 billion and occupying an area of 70,000 square meters, the company has grown steadily into one of the most reputable manufacturers of plastic piping systems in China. ZHSU specializes in the production of PPR pipes and fittings , antibacterial PPR pipes , anti-UV PPR pipes , PP-RCT pipes , and HDPE pipes and fittings , serving both domestic and international markets across Southeast Asia, Africa, Latin America, and beyond.

The company adheres to a strategic development philosophy: "creating first-class enterprises, producing first-class PPR pipes & fittings, providing first-class service, establishing first-class HDPE pipes & fittings brand." This commitment to excellence has allowed ZHSU to expand its capabilities and continuously improve its product offerings, including the advanced PPR fiber composite pipe .

Understanding PPR Fiber Composite Pipe
PPR fiber composite pipe is a type of enhanced polypropylene random copolymer pipe that incorporates a reinforcing layer—typically made from fiberglass or other high-strength fibers—between two layers of PPR material. This structural design provides superior mechanical strength while maintaining the inherent advantages of traditional PPR pipes, such as corrosion resistance, long service life, and ease of installation.

One of the most significant benefits of PPR fiber composite pipe is its thermal stability and dimensional stability , which are crucial factors in ensuring the reliability and durability of plumbing systems under varying temperature conditions.

Thermal Stability of PPR Fiber Composite Pipe
Thermal stability refers to a material’s ability to maintain its structural integrity and performance when exposed to high temperatures. In hot water distribution systems, especially those used in residential, commercial, and industrial applications, pipes must withstand elevated temperatures without deforming or deteriorating.

Traditional PPR pipes have already demonstrated good thermal resistance, typically capable of handling continuous operating temperatures up to 70°C for decades. However, when reinforced with fiber composites, the PPR fiber composite pipe achieves even better thermal performance.

This improvement comes from the integration of a high-strength fiber layer that acts as a barrier against thermal expansion and contraction. The fiber layer reduces internal stress caused by temperature fluctuations, thereby preventing deformation and extending the lifespan of the piping system.

At ZHSU , our PPR fiber composite pipes undergo rigorous testing in our CNAS-certified national laboratory to ensure they can withstand prolonged exposure to high temperatures without compromising safety or efficiency. We use 100% virgin raw materials sourced from trusted suppliers like Borealis and South Korean brands, guaranteeing not only thermal stability but also environmental friendliness and safety.

Dimensional Stability of PPR Fiber Composite Pipe
Dimensional stability refers to a material’s ability to resist changes in shape or size under external stresses such as pressure, temperature variation, or mechanical loading. For piping systems, dimensional stability is essential to prevent leaks, bursts, or misalignments during installation and operation.

PPR fiber composite pipe excels in this aspect due to the presence of the reinforcing fiber layer. This layer serves as a stabilizing core that limits radial expansion and axial elongation, making the pipe more resistant to bending, warping, or sagging over time.

Moreover, the fiber reinforcement enhances the pipe’s resistance to creep deformation—a phenomenon where materials slowly deform under constant stress over time. This characteristic is particularly important in underground installations or large-scale municipal water supply projects, where long-term structural integrity is critical.

ZHSU's advanced production lines and strict quality control processes ensure that each batch of PPR fiber composite pipe maintains consistent dimensions and mechanical properties. Our products comply with national and international standards, including ISO9001, ISO14001, and OHSAS18001 certifications, reflecting our commitment to quality and reliability.

Applications of PPR Fiber Composite Pipe
Thanks to its excellent thermal and dimensional stability, PPR fiber composite pipe is widely used in various applications:

Building Water Supply Systems : Ideal for hot and cold water distribution in residential and commercial buildings.
Municipal Water Supply and Drainage : Suitable for long-distance water transmission due to its durability and leak-proof joints.
Underground Drainage and Sewage Discharge : Resistant to soil movement and temperature changes, ensuring stable performance.
Industrial Process Piping : Capable of transporting hot fluids in chemical, food processing, and pharmaceutical industries.
Rural Drinking Water Projects : A preferred solution for large-scale rural water network transformation due to its cost-effectiveness and longevity.
ZHSU has played a key role in supporting national infrastructure projects, including rural drinking water safety initiatives and nuclear power plant construction. Our company has invested in large-diameter PE production facilities, enabling us to produce PE pipes up to DN1200mm , further expanding our capability to meet complex engineering requirements.

Why Choose ZHSU for PPR Fiber Composite Pipe?
As a certified "Shanghai Famous Brand Product" , "Shanghai High-Tech Enterprise" , and "Shanghai Famous Trademark" , ZHSU combines innovation, quality, and customer-centric service to deliver world-class piping solutions.

Our strengths include:

Advanced Production Technology : Equipped with internationally leading production lines and inspection equipment.
High-Quality Raw Materials : Use of 100% virgin-grade resins ensures product safety and longevity.
Strict Quality Control : Comprehensive monitoring from raw material procurement to final delivery.
Professional Technical Support : Experienced engineers and after-sales teams provide tailored solutions.
Global Market Presence : Products exported to over 50 countries and regions worldwide.

PPR fiber composite pipe offers outstanding thermal stability and dimensional stability, making it a superior choice for modern piping systems. At Shanghai Zhongsu Pipe Co., Ltd , we are proud to lead the industry in developing and manufacturing these advanced pipes that combine functionality, durability, and sustainability.

Shanghai Zhongsu Pipe Co., Ltd.
Shanghai Zhongsu Pipe Co., Ltd.